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  • Home
  • Products
    • IR-15 Ballasted Racking
    • IR-30 Ballasted Racking
    • IR-45 Ballasted Racking
    • IR-35A Ballasted Racking
    • IR-40FSAB BallastRack
    • IR-45ASA and IR-45ASAB
    • IR-T1 Tile Roof Hook
    • IR-05 Ballast System
    • BallastRack Mounting Kits
    • Utility Scale Solar
  • Where To Buy
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    • Engineering & Datasheets
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IR-05 BallastBase™ Flat Roof Mount

  • 30 Second Assembly Per Bracket
  • 5 Minute Install Per Module
  • Capable of Racking Solar Modules Up 700 Watts
  • Multiple Roof Mounting Methods
  • Integrated Module Bonding & Micro-Inverter Mounting

IR-05 BallastBase™ Flat Roof Mount

The IR-05 BallastBase Flat Roof Mount is the fastest, strongest, and most cost effective 5 degree ballast system on the market. Each mount can be assembled in less than 30 seconds, and modules can be mounted in under a minute, for lightning fast installation times! This system offers multiple mounting options to work for any job while being capable of racking solar modules of up to 700 Watts, even with no roof penetration. Our IR-05 is designed to clamp around a standard cinder block and the integrated handle allows one person to carry and place multiple IR-05s with weight without the fatigue caused by other ballasted basket type systems. If your project requires less weight on the roof, this mount can also be installed with deck screws or our own IntegraGel Industrial Strength Adhesive.


*If installing on a roof without a surrounding parapet, the sides and back of the system must be covered to block wind from getting underneath the solar panels.


This product conforms to UL 2703 Mechanical and Bonding requirements.


*Old version shown below

Step 1: Place Weight & Assemble Base Systems

Step 2: Carry and Place on Roof

Step 3: Place Module on Flange Clamps

For more in depth instructions, see our video above.

Layout

Bonding

Solar Module Bonding

The IR-F2 Under Mount Flange Clamp Bonding Bracket works to firmly clamp the solar panels to the IR-05 while bonding the panels together in each row. The pointed teeth in each IR-F2 are designed to bite into and penetrate the anodized aluminum flange of the solar modules' frame once the panel is locked into place.

Bonding Between Rows

 For bonding between rows of modules, we offer 8" and 12" IR-B1 Bonding Jumpers that are UL 2703 recognized. The bonding jumpers have small internal bonding barbs and they clamp to the bottom inner flange of the solar modules to provide bonding from row to row.

FEATURES

Lightning Fast Assembly and Install

 The IR-05 is the fastest, strongest, and most cost effective ballast systems on the market. Each base system can be assembled in less than 30 seconds, and modules can be mounted in under a minute, for lightning fast installation times!  

Strong, Simple Design

 The IR-05 is designed to clamp around a standard cinder block and the integrated handle allows one person to carry and place multiple base systems with weight, without the fatigue caused by other ballasted basket type systems. This system is capable of racking solar modules of up to 700 Watts, and each bracket is equipped with a micro-inverter/solar optimizer mounting point. 

Quick Fold Bend Tabs

The bend tabs incorporated into the top of the mount create a shelf to rest the panel on so you can have the panel in position before locking it in place with the clamps. This allows for easy adjustment and wiring prior to completing the install.

Easy Module Mounting

With the bend tabs and the simple design of the IR-F2 clamps, even one person can install panels using this system while still being far easier and less taxing than traditional flat roof ballasted systems.

IR-05 BallastBase Flat Roof Mount

Part Number: IR-05RF1005

UPC: 85582600005

Material: 0.090" 5052-H32 Aluminum

Finish: Milled


5° Ballast Base designed to clamp around a standard cinder block when the tube handle is bolted in place, can be carried with weight and placed anywhere on a flat roof. Two base systems per module are required with two extra to start each row of modules. Four IR-F2 Under Mount Flange Clamp Bonding Brackets are required for each solar module (IR-F2 sold separately).


Included Hardware:

(1) Tube Handle

(2) 5/16 x 3/4 Inch Bolts

*Multiple Patents Pending

PRODUCT RESOURCES

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Where to buyFull Product List

FREQUENTLY ASKED QUESTIONS

Please reach out to IntegraRack@gmail.com if you cannot find an answer to your question.

Yes. The IR-05 can also be mounted directly to the roof without penetration using nothing but our high-strength tested polyurethane adhesive for over 200lbs of uplift.  Additionally each IR-05 can be deck mounted using our IR Deck Mounting Bolts. The tube handle will provide structural support for the bracket even without the cinder block.


Yes. Each IR-05 can be fully assembled in under 30 seconds and with the integrated tube handle, multiple IR-05 Brackets can be carried and placed along the roof in just one trip making setup faster than ever. Solar modules can be mounted in place in just 1 minute each once using our quick fold bend tabs.


(2) IR-05 Brackets will need to be attached to the front of each solar module and (2) extra will be needed to end each row of solar modules (Example: 10 modules in a row would require 22 Brackets).


The IR-05 is capable of racking any sized module. Solar module manufacturers require that module mounting points are placed 15%-20% in from the ends of the module. Most ballasted systems are designed to mount in between rows of modules, which greatly reduces the size of modules than can be mounted.


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